In 2015, one woman wrote, “They have a sign posted on the bulletin board that was very offensive to me; talking about why the President hadn’t been assassinated. I also built a smaller, 2′ x 27″ miter saw stand, and plan to build another 2′ x 4′ bench. If anyone else has built (or is planning on building) one of these workbenches, we hope you’ll send in pictures so that we can feature them here. I understand this is an alignment guide but where is it used? They’re going to be great. I’m sure you’ve built it already. Icarus, I think that’s definitely coming to the design… For one, with all the battery chargers on this table, we simply don’t have enough plugs. The engineer in me felt the need to provide that PSA. I’m hoping to start this project next Saturday and any help would be greatly appreciated. If you didn’t have them you’d also need some diagonal bracing to prevent your rectangular table from turning into a parallelogram ). I wouldn’t call this a workbench…It’s essentially a two-shelf storage cart on casters. Placing a Simpson tie at each corner, we used an impact driver to put in the screws. We found 3″, locking casters that were rated for 110 lbs each (440 lbs combined). We followed that up with five screws, keeping the iron flush with the edge. $175. ill try to find the links of where i saw this idea. I’m a rookie so maybe I’m missing something but I’m not seeing how I could easily attach a bench vise. I’m going to build one based on your original design, and try out a few of my own variations on it, as well. And with the statement, it says, ‘Open seven days a week to exercise your rights,’ and one of them survived.” The article said that the ATF was investigating because of the nature of the business but did not think the blaze was related to weaponry, foul play, or ammo. If you need more connectors they also have a “Simpson RTC22Z, 2X Rigid Tie Connector (20 Pack)”. Unfortunately, two men lost their lives while they were doing so.”. Do you know of a way I can take out the beams and yet support the existing workbench? Hi Folks – thanks for the backlink. I used 4×4 legs legs and 2x6s for rest of frame.i don’t have lots os space , and so made my bench half the recommended size. Now I just need to build a workshop to put it in! What Simpson corner tie did you use? We used to have S&K Steel, but the owner decided the retired life was much better. This is important. I’ll be building one this weekend, so if no one answers I’ll give it a shot and let you know what happens . Extremely pleased. Enjoyed this tutorial but want to reference it for later? I’ll post pics once i’m done! Great tip. Facebook/YouTube Could use the 2 long support beams on the bottom as well as the side support beams and place the plywood on top of that. We put two 3″ screws on each end to hold it in place. Any ideas about where it’s available? Thanks for the idea! Made from heavy duty high carbon steel. I’ve just tried making sure that all the wheels are pointing outwards at 90 degrees to each-other, which ought to reduce the range of motion available. Great write-up here and on Art of Manliness. Easily replaced. Thanks. But it all worked out in the end! Both Ethan and I are pretty tall, so 40″ is pretty manageable for us. I built a similar workbench a few years back. Please do email me pics of your workbench, and I’m glad it was so easy. You see jack pads that can withstand the higher weights like 40,000 pounds consist of heavy-duty materials. I built a similar configuration way back in the late 80’s minus the casters. It’s really hard to think of terminology to accurately describe the problem. Unlike a car, the wheel isn’t centered under the steering pivot, so the pivoting causes the workbench to move. If they are not aligned, your dimensions will be wrong, and the corners will be weaker. (9) 2×4’s Built it last weekend. The simpson plates are going to give you a lot more strength and rigidity in the joint, which is important since the plates are what prevents the entire shelf from racking (in other words, the simpson plates act as diagonal braces on the end of the wood. (8) Simpson rigid tie connectors (see below) The equipment I repair will fit well on this work station. “The suspect is deceased, and the threat has stopped thanks to the heroic action of those two parishioners at the church,” White Settlement Police Chief J.P. Bevering said at a news conference. The one problems is that the “top” is not a solid piece of wood. Plywood: We chose cabinet grade 3/4″ plywood for the surface. Super proud to call you friend! Great job overall! We’re looking forward to some great pictures or a video! What thickness plywood did you install? On the 4 ft benches, put hinges on the top covers so i can store small stuff. I ordered mine off of Amazon. Having the mobility with the casters is handy too. But I think we all know what you mean. favorite this post Feb 22 HEAVY DUTY UTILITY CART – 2 MODELS $175 (Maple Ridge) pic hide this posting restore restore this posting. Cost $230 bucks (bang!) A ” re-run” on an article is fine. I have a similar bench but with a few additions and changes. Thank you guys! Double carriage bolt and locking nut for added safety. Slick! Any help or advice would be appreciated! I didn’t realize until after I was done I had put the legs in backwards. 【HEAVY DUTY METAL FRAME】- This carport shelter is consists of 1.5inch diameter galvanized steel poles with 8 solid legs, 1.2mm Thicken and 1.65Inch diameter connectors, 16 steel pegs and 8 auger anchors, to make the whole steel carport much safer and more stable. I skipped the metal braces and did the glued and screwed torsion box mod with 3/4″ plywood on top and 3/8″ on the bottom. I went to Home Depot and showed the guy a picture of your images but he said he wasn’t aware if they sold these iron bars. According to ABC 7, Texas Attorney General Ken Paxton said Wilson shot the suspect and had also “trained other members in the church to shoot.”. Made 2 more 4 foot benches to match just for kicks. Do you have links to your other plans? Use 3/16 or 1/4 inch hardboard on top. Keep the good stuff coming! I see myself as doing what needed to be done to take out the evil threat.” He fired a single shot. Here’s the shopping list. I used a 2 inch x 8 foot x 3 foot solid core door for the top. . Compression load range 18,000-lbs at min height to 9,100-lbs at max height. I would suggest building the bench with your use in mind. The Tiger Brand Jack Post J-Pro 8 ft. 4 in. Changed the corners to 4×4 and did the torsion box on top and bottom. Also, if I use 4×4’s do I still need the caster supports to avoid using the end-grain of the wood? You may find that you’ll need to wrack the frame a bit to keep everything square and all the edges lined up. Very strong and mobile. #Texas pic.twitter.com/86ZYurmLuv, — Ken Webster jr??? This also means I can sit the vise anywhere along the length of the bench that I need! Wish I would have thought of using the Simpson ties. Tip: We’ve incorporated some reader feedback and found that creating torsion boxes further improves the rigidity of the top shelf. We constructed the shelf in a very similar fashion using Simpson ties at all four corners. “Thank you for what you did. Double check their work or mark it out for them. That’s awesome – and speaks to the quality of the bench. I want to make sure the workbench doesn’t sag and bind under the weight of whatever I choose to put on it. What kind of screws did you use to attach the plywood? It can be found with other pieces of angle iron at most home improvement centers. Pin this image and share with with your friends also. 2. With so many to build you can customize them for uses. Hope to see you around the site again! If you are going to add them (which I don’t think you need them honestly), put them on the bottom side of the 2×4 stretcher since that is the side that is in tension. I already built a workbench that is more like a piece of furniture and it was a good challenge. Please be sure you are registered to vote and please vote. I added double locking 5″ wheels, too. I’ve been looking for some plans to rebuild my basement workbench, this looks awesome! I did add a 2×4 between the short ends of the legs to add strength. Grab a scrap piece of 2×4 and trace the outline, being careful to orient it correctly. Once upon a time in a workshop lost to antiquity I had a 10ft work bench made of 2x6x10’s. thank you for sharing useful information. So many ideas and uses for a hidden storage area. Flat Iron Bar: The flat, iron bar is a thick strap measuring approximately 6′ long x 1″ wide. I just built a variation of this bench. Look for a sheet of plywood with no damage or marring. Had to disassemble some of the bottom supports, put in the shelf and reinstall. Thanks Ethan! Use 4×4 posts for corners. In November 2016, Wilson ran into some neighborhood opposition when he wanted to rebuild. The events at West Freeway Church of Christ put me in a position that I would hope no one would have to be in, but evil exist (sic) and I had to take out an active shooter in church,” he wrote. That makes for a really comfortable foot rest when I have a stool up at the bench. One tip is that by cleaning these brackets in white vinegar and spray painting them black you get more of a professional look. What I did to correct it was this: I loosened up *all* of the screws by 1-2 turns; just enough to let the Strong-Ties move. I see a miter saw table pictured above, but I can’t find plans for it? This allowed mr to max the bottom shelf space height. FYI: As mentioned above, The Simpson ties have been discontinued but Lowe’s has the exact same ones only made by a company called USP. The bottom of the beam stretches and the top compresses. Is this the expected outcome, or have I just used the wrong casters? [[[[[[[[[[[[[HERE]]]]]]]]]]]]]], **********************************************************, [[[[[[[[[[[[[HERE]]]]]]]]]]]]]] This thing is sturdy as can be. Gregg. Perfect fit for my garage. Makes the unit heavier, but sounds like your casters would handle it. I can see a lot of woodworking tools. Mount the reciever hitch on the side (short side) to where the table of the saw and the table itself are leveled, so now you have a an 8ft long leveled surface to put your boards on and cut and the miter saw could be removable also . Nice plan by the original designer. Putting your life on the line for others is the ultimate valor. All of the materials for this table came from our local Home Depot, and we spent a little over $120 total. Fred, Given the humidity in south Florida (less than 8 miles from the ocean) what tips can you give me? It’s funny, I tried explaining bending stresses (tension and compression) and how the neutral axis works to my wife last night and her eyes just glazed over. Have you made any other workbenches with the above suggested materials? Our biggest complaint with many DIY workbenches is their limited vertical rigidity. Yep, since the legs aren’t really tied together front to back, I really needed the wall to add rigidity, it also let me get it perfectly level. Wilson told CBS, “One of the things that was quite interesting, we had two large banners on the side of the building that had the American flag and Texas flag and the Second Amendment below it. I still need to add a power strip. I built this bench a few months back, and it’s the best thing I’ve done for my shop. Part for part, cut for cut, and I actually got a blister putting in all those screws! (novice) The home improvement store ripped my sheets 1/2″ wrong. I decided to go with 4×4 supports so used the Simpson Strong-ties to fit that, then I had a local powder coating shop color them gloss black. Thanks for the tip about the flat iron. He said the security team “had eyes on him, physical eyes and cameras” from the start. You were protecting the people in every action. Next, we put down a bead of Liquid Nails adhesive. 3. I really like Sean’s suggestion above for the replaceable luan. You can see in the picture below that the table legs come all the way up even with the top of the adjacent 2×4 supports. And possibly one table with a thicker surface for bench dog holes like Jeff recommends. 1850 lb. READ NEXT: Learn More About the Church Shooting. Added a 12 plug strip to the underside, and gave the brackets a coat of paint before starting.”. Simpson Ties: Simpson ties are usually found in the metal building brackets rack. He said that the shooter “shot Richard and Tony” and then “started toward the front of the sanctuary. The same idea can be applied to your miter saw. Awesome bench. Sorry, I meant supports for the 2x4x8’s! We actually went for a comfortable work height that maximized storage location under the top shelf. When we build the next one, I’ll glue the plywood too. (4) 17″ for the width-wise supports 8. It’s like a peg board with out the holes. The second thing is that I added a very short lip on the back of the top to keep things from sliding off the back of the bench. Would I use the same brackets for 2x4x7? FYI: Home Depot carries the Simpson ties. This project was very simple, and ...... - DIY Ideas, https://www.amazon.com/gp/product/B012GX1ZUW/ref=ppx_yo_dt_b_asin_title_o07_s00?ie=UTF8&psc=1, 75 Free DIY Workbench Plans You Can Build - Sawing Judge, Home Depot Coupons, Coupon Codes, 10% Off Sales – FALL/WINTER 2020-2021, AJ Madison Coupons, Sales, Coupon Codes, 40+% Off – FALL/WINTER 2020-2021, Lowes Coupons, Sales, Coupon Codes, 10% Off, Target Coupons, Sales, Coupon Codes, 10%-60% Off – FALL/WINTER 2020-2021, Sears Coupons, Sales, Coupon Codes, 10% Off – FALL 2020/WINTER 2021, (1) tube of heavy-duty construction adhesive, (4) 3″ locking casters (150 lb.+ rating per caster recommended). Heavy duty 14 gauge steel 2" x 2" wire mesh open front cart with one adjustable shelf. From Ryan M. After reading the instructions for above the first photo on Step 3 I’m confused by the last sentence, “It’s helpful to use a scrap piece of 2×4 to ensure that adjacent pieces line up at the same height.”. I’m new here and I found the article for the workbench at the Art of Manliness web site. I may have to ‘borrow’ some of this for my next work bench with very few modifications. “I don’t see myself as a hero. I really like the work bench project. Hope this helps. He lives in Granbury, Texas. A rectangle IS a parallelogram. Sounds good! I’m new to the construction game so something like this is perfect to build some confidence in my skills with a very practical project. I would like to make this workbench very soon but I need to get the iron supports for the 2×8’s. Jonas. Added a 5000 lumens 4’ shop light from a Harbor Freight for $30 & it lasts 30,000 hours! (2) 24″ for the caster supports, 1) sheet of 3/4″ sanded plywood Great pictures! This is probably one of many but I really enjoyed the design you created. It’s more of a box beam structure and that wouldn’t work well for bench dogs. It was very easy and I love how the brackets help really pull everything together nice and square. Super sturdy. I love this. Not a very versatile design if you can’t modify the dimensions. Heavy Duty Swivel: Perfect for bar stools and smaller TV sets. How great is this of you to share this project and the specifics of what is needed to build it!. We are the proud parents of 3 daughters and blessed grandparents of 10 and 1 great. If I were in your district, you’d have my vote. Where can I find those? E. We had a really nice heavy duty workbench my husband built, but we made a bad decision and left it when we moved. This is the project that brought me to this site, coming from Art of Manliness. My pleasure, now you can make the check payable to…. I will build it. Worked for 18 years negotiating proposals and contracts for major defense company.”. After getting everything to the shop, it took about three hours to cut the wood and assemble the parts. I love the metal corners you used. This weekend we built the first of four heavy duty workbenches for the OPC workshop! It was built this way when we moved in a LONG time ago. It will be used to train others. We often use Simpson Ties when building things. * Using a metal drill bit, we drilled five pilot holes through the iron. One photo posted on the company’s Facebook page reads, “As an American, it is your right to own guns. We considered doing something like that until we settled on the mobile versions of the tables… Did you also fasten the bench to the studs on the wall? How would this affect the rigidity of the rest of the bench surface? Given the added middle supports on both top and bottom, and it’s not on casters this bench top worked perfect, and it’s a lot less expensive. If you find the 2×4’s are bowed, put them in crown-side up (meaning, arched down). I really want to get this done, please help! Love it. I will be doing this soon. At that point, he had been running the business for 21 years. I’m an engineer, I need diagrams to explain things much like an Italian (and others) need their hands to talk. This thing will last forever. I built something similar, but added a quarter inch of hardboard on top with some small brass screws. The benches have held up great, and I have no complaints. Love this workbench! I might look at adding a tail vice also, Finally made the workbench after finding your site 5 or 6 months ago. If that sounds confusing, just imagine three 2×4’s intersecting to form a corner. Does the bottom 3/4″ plywood piece and both 3/8″ plywood pieces need to be cut down in the Art article? I then compared the two diagonal measurements on each structure, and used a long pipe-clamp to bring each one into square. This project was very simple, and the design works not only for a workbench (as we’re using it), but also for sturdy storage shelves in a basement or garage. These Simpson ties are designed for #8 screws, which were sold in a rack right next to the ties. Sanded and stained top plywood and applied 3 coats of poly, sanding between each one. The New York Times reported that the still unidentified gunman was shot and killed by “a member of the church’s volunteer security team” who was not yet named by authorities. I can then place the vice on the work surface when needed and use G-clamps to hold it steady. I went with the black hard rubber castors just in case. We’ve had a significant number of readers let us know that they’ve built workbenches from our design, and they all love ’em! Remember, 3/4″ plywood is actually 23/32″ thick, and that’s how it’s listed in the store. I used it for the bench I built today, without the casters and using an 88″ 2×4 longitudinal support instead of the 93″ one you used. “Prayers for you Jack. Note that one suggestion above is to recess the bottom shelf if you plan to sit in front of it so you’ll have good knee room. Awesome tutorial, will definitely be adding this project to my summer to-do list. I already have a 14 ft workbench in my garage and my wife would rather not have another table in the place since we also park our car there. http://www.strongtie.com/products/connectors/RTC2.asp. My width wide supports were 19”, and legs 40” (I used an extra 93” length wide support for the bottom shelf as well as the top shelf for extra Bench Table Top support) I used 3/16” panel board 4’x8’ tipped in half for both bench tops. And be forewarned: I have no shortage of need for workbenches (which is a roundabout way of saying that I need more benches!). Next up. Making a workbench is on my to-do list. Finished one of these in 2014 and finally getting around to building a smaller one for my miter saw. Do you have a photo gallery of your final product and responders’ projects? In the video interview, Wilson described how the gunman had a “fake beard and fake wig” and was wearing a long coat. Kinnunen was a former boxer with a criminal history in multiple states. The workbench on AoM didn’t use the metal reinforcement bars. i searched and couldn’t find it. (4) 36″ for the legs The model is TTC24-TZ. I know this sounds like a ridiculous question but can you tell me if they have a specific item name? You can get a “Simpson Strong Tie WBSK Workbench and Shelving Hardware Kit” that has the connectors and screws for 1 bench on Amazon. Jack Wilson, the security volunteer who quickly shot and killed the Texas church shooter at West Freeway Church of Christ, likely saving many lives, is a former reserve deputy sheriff who was the long-time owner of a firearms training academy. It would cost a bit more money, but (as long as your shop floor is relatively flat) I believe it’d almost guarantee no deflection of the bench top, and furthermore, would enhance the rigidity of the overall infrastructure. One question, I noticed you went with the gray rubber castors. The metal strap is great to reduce deflection however it would be more effective at the bottom face of the 2×4 rather than the top face. Thanks for the great plans for a workbench! Great project. Wilson, 71, is running a campaign for county commissioner in Hood County. I’ll try to remember to send in photos. Cost of materials still at $200 even but it came out great! Even with the locking casters locked, it’s easy to make the table move about 2″ in any direction. Great pictures BTW. (@KenWebsterJrSho) December 30, 2019. We built a two-shelf bench, but this design can be easily modified for three or four-shelf models. The flat iron is available at HD and probably Lowe’s too. The plywood shelf needs to have notches cut from each corner to account for the table legs. We’ll be updating this article to reflect these additional instructions. Oh yeah….if this bench is NOT suited for the vice/dogs, any suggestions for modifications that would make it so? Due to this, you can have confidence these products won’t wilt under heavy pressure or stress. The shooter was killed at the scene. Screws: Make sure the screws you select have a large, flat head that will sit tightly against the Simpson ties without going through the pre-drilled holes. It was not clear whether Rich White was the second person that authorities described as also firing at the shooter. ********************, ******************** Sag was not a problem, because I had legs in the middle of the table as well. I ended up building two 24″ by 48″. IT REALLY IS THAT SIMPLE.”, He also shared a post opposing impeachment. We wanted to install casters so that our workbench could move about the shop as necessary. Some observations/comments/suggestions for your project…. I guess I dived into it too quickly. Nice if they were push/pull so they could be accessed from both sides. We have another 3 tables to build. The goal will be to make these mini-tables a height at which the table saw or mitre saw surface are aligned to our larger tables’ surfaces. I’m doing some research on woodworking. The stainless sounds like a great idea especially for our bench top grinder. All the materials can be found at your local home improvement center. Feel free to email me pics of your workbench. 2. It works a lot better to mount things to it. (200 count) #8 x 1-1/4″ screws This is my 1st big project and it was a success. I’ll be replacing my existing workbench with this plan very soon! The gunman, now named as Keith Thomas Kinnunen, died at the scene after being shot; Wilson reacted within seconds and is being called a hero for his quick-thinking response. If you have 17″ width wise support butted up to the legs with 4″ each, that equals 25″… Is that right or is my math just off? I’d love to add them to the article! not having the space for a 8′ work bench in my garage, I only have a 4′ one. Great Project! Maybe if you put a solid piece overtop it would work…. Bob, I answered this comment over on this post: https://www.oneprojectcloser.com/four-workbench-projects-based-mostly-on-your-feedback/. We’ll have to give this a try on one of them and compare the deflection of the tables! On preventing/solving deflection of the top…make beams of 2 2×6’s with 1/2 inch plywood sandwiched between for sides and center support of top. So your post is quite helpful. This weekend we built the first of four heavy duty workbenches for the OPC workshop! (4 count) 3″ screws (see below) Screwing them into the end-grain of the table legs doesn’t provide the best hold so we added a cross member between the two legs. The survival of the USA is in the balance in 2020!!!”. I think the vise i am referring to is called a “metal workers” vise. Makes the pieces easy to replace if one of them becomes damaged or sags. This would actually have less support since the strap is much easier to bend ‘horizontally’ vs ‘vertically’. I’m thinking of putting this bench together using 4×4 legs instead of the 2×4’s. Parishioner Isabel Arreola told the newspaper of the security team: “They saved us. (4) 3″ locking casters (150 lb.+ rating per caster recommended). I hope you’ll stop back again. I just have one question where did you guys get the flat iron bar for support? Also I have to say that a 4×8 sheet of stainless screwed down on the top would go a long way to preserving your table top. Also with wood prices through the roof it ended up costing close to $200.00. self onto the top shelf and jumped and Ethan could not see deflection. The suggestion for the additional plywood underneath came from Sean @ SLS (see above comments) – and for essentially an additional 20 bucks and just 3/8″ of space consumed, seems like the best answer so far. thank you very much. It’s nice to know the principle behind these braces and that they function to strengthen the same way a diagonal bracing beam would. It’s a flexible design and ooks great too. I used cheaper A/C plywood and just sanded the top. (i.e., if you’re mostly going to stand it front of it, build for that. PS: I like your workshop. 7″ + 17″ = to 24″. “Presently a TCOLE Instructor and CHL/LTC Instructor. Love this project, but I have a few questions: With your emphasis on eliminating deflection, why not simply have added two more width-wise supports, top and bottom, right in the center of the bench, a third pair of vertical posts (joined to the center supports at each end), and one more pair of casters (one under each center post)? Quick question/suggestion, when installing the table top beams (or supports as i think they were referred to as) I would recommend IMHO that the steel reinforcement would be better suited on the tension side of the beam, in other words on the bottom of the beam nor nearest the bottom vs the top as you have shown in the photo. The second member was not identified. I love it and I can fit so much stuff on the lower shelf. I hope everyone will keep in mind that voting is the best thing you can do to insure the freedoms we enjoy. Pics here: http://imgur.com/a/y08nE. By mounting a “4x”, does Sean mean cutting a piece out of the bottom of the torsion box and gluing a piece of 4×4 wood post to the bottom of the bench surface? Since we’re trying to improve the up-and-down rigidity, doesn’t it make sense to place the steel bar where we have it? Nice clean bench / Ethan nap station gents! Swivel delivers smooth rotation and holds its position well. Good stuff. By fastening the bar to the side, you are constraining it from the weak side-to-side deflection. Do the same for the workbench top, and remember to put screws in the middle support as well. I plan to build this bench over the weekend, thank you for the great post! I’m tall, so I’ll be the only one in the family that can use it. He also spoke on video to reporters. I am going to build two of these benches but I love the idea of the matched height saw table, Do you have this? well that didn’t display correctly. And a woman wrote: “Thankful beyond measure of your heroic act in a horrific situation! Thanks very much for your responses. Just built this bench. Out of the way but readily available. **********************************************************. Took me around 12 hours to complete /w painting, cutting, screwing. around the cellar walls) and this article will come in handy.
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